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The heat from the press converts the ink into a gas that injects itself into the fibers of the shirt as opposed to laying on top of the fabric. The paper is then placed on top of the substrate (a shirt, for example) and then pressed onto it using a heat press. It does require an additional pretreating step for dark garments.ĭye Sublimation: This is a digital printing process where special sublimation paper is run through a dye-sublimation inkjet printer. In DTG printing, the garment is laid on a pallet and the pallet is then fed into the printer, where the inks are sprayed directly onto the garment to reproduce an image. The process is similar to the way a piece of paper is printed through an inkjet printer. To create the same job with screen printing, separations must be created for each image, as well as new screens for each color affected by the change.ĭirect-to-Garment: Also called DTG printing, this is exactly what it says-printing directly on the garment. Then, you simply print the different files.
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You can create a file with one person’s name or photo, and then use the same file and add a different name or photo. Digital printing also makes creating more custom, personalized designs easier. The market for the digital printing process is growing and can be cost effective for smaller runs because it provides the ability to produce a full-color image without the initial set-up cost found with screen printing. Many types of decorating processes use digital printing as their basis. However, as your quantity increases, the setup costs become less of a hindrance, because once it’s set up you can print as many shirts as needed.ĭigital printing. If your shirt quantity is small and you want to print a three- or four-color design, this method is not as cost effective as some of the other processes. The number of colors affects the printing cost because each color needs to be “exposed” onto a screen, and then each screen needs to be set up on a press and aligned so that all the colors register properly.
SPOT COLOR SEPARATION FOR DARK GARMENTS SERIES
In screen printing, an image is reproduced by separating the design into a series of individual colors. Screen printing One of the oldest decorating processes, screen printing can cost more on the front end because of the preparation involved. But with all the different types of applications to choose from, how do you know which process is the right one to get your client’s desired result? And once you decide on the process, what should you be aware of to take your client’s project from artwork to production properly and get the best decoration possible? Getting a full-color, personalized image printed on a shirt today is a lot easier and less expensive than in the past. Some styles work well for large-run orders, while others work well for smaller quantities. When it comes to decorating apparel, numerous options are available today, and the accessibility of newer processes is continuing to grow. What you know about apparel printing can save you-and your client-time, money and frustration.